The pyrometallurgical extraction process of platinum group metals(PGMs) from spent automobile catalyst supplied by Metalcess in China is using electric furnace smelting combined with TBRC furnace blowing. After electric furnace smelting, the platinum group metals can be enriched from 0.2-0.3% to 2-3%.By TBRC furnace blowing, the platinum group metals can be further enriched by 10-20times to 20-30%. This process can reduce industrial wastewater output by 90% compared to directly entering the hydrometallurgical process after electric furnace treatment. The hydrometallurgical wastewater for platinum group metals cannot be recycled and must be treated before discharge. Therefore, using the TBRC furnace for catalyst secondary enrichment can significantly reduce wastewater treatment costs for platinum group metal recycling enterprises.

Copper recycling technology and equipment supplied by Metalcess can produce 99.96% cathode Copper from varies Copper scrap(50-95%). Through the process of smelting, converting, and fire-refining, 98.5%-99% Copper anode will be produced, and then by electrolysis 99.99% cathode Copper can be produced. As a China new high-tech enterprise, Metalcess can help small and medium capacity client with the supply of a minimum capacity of 3 ton/batch furnace and 3 ton/day Copper electrolysis system.

Metalcess Intelligent provides Copper Electrolysis (Electro-refining) Plant to produce cathode Copper (Cu≥99.96%) from Anode Copper (Cu≥98%). If the Copper anode has precious metals content, the precious metals will go to anode slime and can be further recovered. The copper electrolysis system provided by Metalcess is the IAS method, which uses permanent stainless steel cathode plates instead of cathodes made from starting sheets. The cathode Copper is stripped from the permanent cathodes. A mini-capacity of 4ton/day Copper stripping system is self-developed by Metalcess to meet small and medium capacity project requirement.

The anode plate, as one of the most important equipment in the pyrometallurgy electrowinning system, is widely used in Copper electrowinning, Zinc electrowinning, Nickel electrowinning, Manganese electrowinning and other electrowinning plants. The lead alloy anode plates designed and manufactured by Metalcess have the characteristics of high mechanical strength, high corrosion resistance, long service life and low production cost. Our Copper EW anode plates from have a service life of 4-5 years, and Zinc EW anode plates have 2 years of service life. The lead alloy composition and effective area of the anode plates can be customized according to the requirements of customers.

Metalcess provides 316L stainless steel permanent cathode plate for Copper refining and electrowinning plant. We are a qualified Chinese manufacturer for cathode plate with good quality and nice price. Also we can supply OEM permanent cathode for your Copper electrolysis plant based on your own drawings. If required, we can also manufacture sample cathode plates for test running firstly before formal order. To ensure high quality delivery, clients are invited to China to conduct the factory test together with us. Small quantity and big quantity orders are all welcomed.

Metalcess Intelligent has a proven track record in delivering complete copper projects worldwide – from copper scrap refining and electro-refining to L-SX-EW hydrometallurgy. We provide end-to-end services covering process design, equipment supply, installation, commissioning, and training, ensuring successful project delivery from concept to qualified cathode production.

The anode furnace is a core equipment in copper pyrometallurgical refining. Through precisely controlled oxidation and reduction processes, it effectively removes sulfur, oxygen, and other harmful impurities from crude copper, producing high-quality anode plates with physical and chemical properties that meet electrolytic requirements. The anode furnace is indispensable in both copper ore extraction and scrap copper recycling plant. Metalcess is a professional Chinese manufacturer for Copper refining anode furnace. We especially service small and medium scale capacity clients. The anode furnace we supplied can be tailor-made to the impurity composition and processing capacity of crude copper. We offer a full range of services from process design, manufacturing, installation, commissioning to staff training.

The PS converter (also known as the horizontal blowing converter or P-S converter) is a core equipment used in the smelting of non-ferrous metals, especially widely applied in the processes of converting copper matte (baked copper), nickel matte, and black copper. It is the most mature and widely adopted smelting technology in the copper metallurgy industry. The production capacity of the PS converter Metalcess manufactured can range from 10 to 100 tons, and it can adapt to various smelting scales. It is an important equipment for the pyrometallurgical smelting of sulfide copper ores, the recovery of scrap copper, and the recovery of copper containing precious metals. The main product is secondary crude copper (with a copper content of 92-98.5%).