Copper recycling technology and equipment supplied by Metalcess can produce 99.96% cathode Copper from varies Copper scrap(50-95%). Through the process of smelting, converting, and fire-refining, 98.5%-99% Copper anode will be produced, and then by electrolysis 99.99% cathode Copper can be produced. As a China new high-tech enterprise, Metalcess can help small and medium capacity client with the supply of a minimum capacity of 3 ton/batch furnace and 3 ton/day Copper electrolysis system.

PCB recycling equipment and technology supplied by Metalcess can have a efficient recovery of Copper and precious metals such as Gold and Silver. Pyrometallurgy serves as the primary process in our recycling system. As a Chinese new high-tech enterprise in metallurgy industry, Metalcess can design and manufacture TBRC furnace and TSL furnace. Compared with hydrometallurgical processes, the pyrometallurgical process for PCB recycling achieves a higher recovery rate of precious metals and is more environmentally friendly.

TBRC (Top Blown Rotary Converter) furnace supplied by Metalcess is a high deficiency equipment for the recovery of precious metal like Au, Ag, and PGMs (Pt, Pd, Rh, etc.) from PCB recycling and spent auto catalyst (catalytic converter) recycling. As a PCB and catalyst pyrometallurgy refining equipment, comparing with hydrometallurgy PCB recycling process, TBRC furnace can produce 90% less waste water and has high recovery rate: Copper recovery rate ≥ 98%, precious metal recovery rate > 99%. Smelting, converting and refining reaction can be carried out inside one single furnace. Metalcess is a certificated China new high-tech enterprise in metallurgy industry.

Metalcess Intelligent has a proven track record in delivering complete copper projects worldwide – from copper scrap refining and electro-refining to L-SX-EW hydrometallurgy. We provide end-to-end services covering process design, equipment supply, installation, commissioning, and training, ensuring successful project delivery from concept to qualified cathode production.

The PS converter (also known as the horizontal blowing converter or P-S converter) is a core equipment used in the smelting of non-ferrous metals, especially widely applied in the processes of converting copper matte (baked copper), nickel matte, and black copper. It is the most mature and widely adopted smelting technology in the copper metallurgy industry. The production capacity of the PS converter Metalcess manufactured can range from 10 to 100 tons, and it can adapt to various smelting scales. It is an important equipment for the pyrometallurgical smelting of sulfide copper ores, the recovery of scrap copper, and the recovery of copper containing precious metals. The main product is secondary crude copper (with a copper content of 92-98.5%).

Metalcess Intelligent provides Copper Electrolysis (Electro-refining) Plant to produce cathode Copper (Cu≥99.96%) from Anode Copper (Cu≥98%). If the Copper anode has precious metals content, the precious metals will go to anode slime and can be further recovered. The copper electrolysis system provided by Metalcess is the IAS method, which uses permanent stainless steel cathode plates instead of cathodes made from starting sheets. The cathode Copper is stripped from the permanent cathodes. A mini-capacity of 4ton/day Copper stripping system is self-developed by Metalcess to meet small and medium capacity project requirement.