TBRC (Top Blown Rotary Converter) furnace supplied by Metalcess is a high deficiency equipment for the recovery of precious metal like Au, Ag, and PGMs (Pt, Pd, Rh, etc.) from PCB recycling and spent auto catalyst (catalytic converter) recycling. As a PCB and catalyst pyrometallurgy refining equipment, comparing with hydrometallurgy PCB recycling process, TBRC furnace can produce 90% less waste water and has high recovery rate: Copper recovery rate ≥ 98%, precious metal recovery rate > 99%. Smelting, converting and refining reaction can be carried out inside one single furnace. Metalcess is a certificated China new high-tech enterprise in metallurgy industry.

Vacuum distillation furnace supplied by Metalcess in China can effectively separate Tin from Lead-Tin alloy, Lead,Tin and Antimony alloy, creating good economic and social benefits for Tin smelting enterprises. The capacity is from 3ton/day to 30ton/day for single set of VDF. Now it is widely used for 99%-99.95% purity Tin ingot production from Harris dross of Lead battery recycling plant. Metalcess is a new high-tech enterprise in China and provide customized Lead vacuum distillation furnace with high quality and excellent equipment cost.

Metalcess provide electric arc furnace (EAF) for Tin smelting and secondary precious metal group recycling of catalyst plants. For Tin smelting, it has wide adaptability to different Tin materials from Tin ore, concentrate and Tin-containing dross and residue. For catalyst recycling, it is used for the first stage of PMG(precious metal group) concentration from ppm to 2-3% before TBRC processing.

Metalcess provides electric heating spiral crystallization machine for Tin refining to produce high purity Tin product (Sn≥99.95%). Normally it is applied together with Tin refining kettles and Vacuum distillation furnace as a comprehensive method for removing of Cu, As, Sb, Pb, Bi, and other impurities from Tin.

Metalcess provides fuming furnace for non-ferrous metals smelting and recycling plant. Fuming furnace is a device used to recover volatile metals such as Lead, Zinc, Tin and Indium from the slag of non-ferrous metallurgy furnaces. It is widely used to treat various types of slag.

Metalcess can supply channel induction furnaces for zinc melting, zinc alloy mixing and casting, tailored to customers’ production volumes and configuration requirements. For clients with existing induction furnaces, Metalcess can also supply channel inductors as replacing spare units. Our inductors are guaranteed to provide trouble-free operation for over two years. Channel induction furnaces are available in both tilting and fixed type.

For Tin concentrate smelting and refining, Iron and As removal is very important to produce high purity Tin product. Tin Refining liquation furnace is mainly for separation Tin from Iron and Arsenic slag by taking advantages of metals’ different melting point. Metalcess can provide the whole process technology and equipment for the Tin ore smelting and reining project based on the specific raw ore compositions and characteristics. Metalcess design and manufacture liquation furnace that can meet the process and capacity requirement and produce qualified output crude Tin for further fire-refining process. The capacity can be 3 ton/day to 36 ton/day.

The PS converter (also known as the horizontal blowing converter or P-S converter) is a core equipment used in the smelting of non-ferrous metals, especially widely applied in the processes of converting copper matte (baked copper), nickel matte, and black copper. It is the most mature and widely adopted smelting technology in the copper metallurgy industry. The production capacity of the PS converter Metalcess manufactured can range from 10 to 100 tons, and it can adapt to various smelting scales. It is an important equipment for the pyrometallurgical smelting of sulfide copper ores, the recovery of scrap copper, and the recovery of copper containing precious metals. The main product is secondary crude copper (with a copper content of 92-98.5%).

Blast furnace is a metallurgical furnace used in pyrometallurgical smelting of copper, lead, zinc, antimony, tin, etc. It features a high bed capacity, high metal recovery rate, low investment, and small floor area. Besides raw ores such as copper sulfid ore and lead sulfide ores, the blast furnace can also be used for the smelting of lead paste recycled from lead battery scraps, anode slime, zinc residues, copper-containing hazardous waste, and copper scraps. Metalcess can provide high quality blast furnace for non-ferrous metal smelting with nice budget. The minimum capacity can be less than 1 square meter.

The anode furnace is a core equipment in copper pyrometallurgical refining. Through precisely controlled oxidation and reduction processes, it effectively removes sulfur, oxygen, and other harmful impurities from crude copper, producing high-quality anode plates with physical and chemical properties that meet electrolytic requirements. The anode furnace is indispensable in both copper ore extraction and scrap copper recycling plant. Metalcess is a professional Chinese manufacturer for Copper refining anode furnace. We especially service small and medium scale capacity clients. The anode furnace we supplied can be tailor-made to the impurity composition and processing capacity of crude copper. We offer a full range of services from process design, manufacturing, installation, commissioning to staff training.

Metalcess Intelligent offers metallurgical pots for the fire-refining and melting of non-ferrous metals, including Lead, Tin, and etc. The pot normally is a integrated assembly includes: cover, stove, pot body, agitating system, combustion burner & control valve train & control cabinet, and refractory brick. The pot body is a consumable. The pot capacity can be 3 tons to 150 tons.

The anode plate, as one of the most important equipment in the pyrometallurgy electrowinning system, is widely used in Copper electrowinning, Zinc electrowinning, Nickel electrowinning, Manganese electrowinning and other electrowinning plants. The lead alloy anode plates designed and manufactured by Metalcess have the characteristics of high mechanical strength, high corrosion resistance, long service life and low production cost. Our Copper EW anode plates from have a service life of 4-5 years, and Zinc EW anode plates have 2 years of service life. The lead alloy composition and effective area of the anode plates can be customized according to the requirements of customers.

Metalcess provides 316L stainless steel permanent cathode plate for Copper refining and electrowinning plant. We are a qualified Chinese manufacturer for cathode plate with good quality and nice price. Also we can supply OEM permanent cathode for your Copper electrolysis plant based on your own drawings. If required, we can also manufacture sample cathode plates for test running firstly before formal order. To ensure high quality delivery, clients are invited to China to conduct the factory test together with us. Small quantity and big quantity orders are all welcomed.

Polymer concrete electrolytic cells are high-performance tank equipment specially designed for electrolysis and electrowinning, with polymer concrete as the main structural material, which are widely used in Copper electrolysis and electrowinning, Zinc electrolysis and electrowinning, Manganese electrolysis, Cobalt electrowinning, Nickel electro-refining and electrowinning. The polymer concrete electrolytic cells provided by Metalcess have excellent corrosion resistance, extremely high mechanical strength and a service life of over 20 years.

Solvent Extraction (SX) is one of the core technologies in modern hydrometallurgy, mainly used for the separation, purification and enrichment of metals. It is widely used for low-grade ore and complex ore processing, such as low-grade Copper oxide ores and Copper tailings, Nickel-Cobalt separation, and precious metal refining and purification. The multi-stage mixer-settler extraction tank/cell is the most widely used equipment in solvent extraction due to its simple structure, high equipment efficiency, stable operation, and convenient handling of interface flocculants. Metalcess specializes in providing customized, high-extraction-efficiency, stable-operation and low-production-cost solvent extraction solutions and high-efficiency extraction equipment for the metallurgical field. From laboratory-scale tests, pilot plant to industrial production, our technical team will offer you full-process technical support to ensure the best matched solvent extraction technological process and equipment, creating higher economic benefits for your plant.

Metalcess provides a variety of rectifier transformers for high-power DC power supply applications such as electrolytic rectification, DC electric furnaces, etc. They are widely used in pyrometallurgical industries such as copper electrolysis, copper electro-winning, zinc electro-winning, lead electrolysis, tin electrolysis, manganese electrolysis, nickel electrolysis, nickel electro-winning, high-purity iron electrolysis, aluminum electrolysis, etc., as well as in industries such as precious metal recovery, anode slime recovery, and tin smelting where DC electric arc furnaces are used. The performance indicators fully comply with IEC international standards. Our rectifier transformers can reduce the total loss by approximately 10% to 15% compared with the traditional designs. The longest service life of our transformers has currently reached 35 years with an average service life of 30years and can withstand 200% overload for 2 minutes and 150% overload for 10 minutes.

Metalcess’ self-developed fluoride removal agent, utilizing a porous hydroxyl-functionalized composite carrier with an adsorption capacity of 8.5–12mg/g, can reliably reduce fluoride from 50~500mg/L to below 1mg/L, achieving an efficiency improvement of over 30% and facilitating compliance with discharge standards such as GB 8978-1996. This fluoride removal agent is resistant to high salinity (Cl-, SO₄2-≤ 5000mg/L) and interference from low-concentration heavy metals, can be used in hydrometallurgy (leaching solution purification, electrolyte purification and son on), wastewater treatment, and drinking water industry.